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- Cutting Machine For Laminated Ceramic Green Sheet
Cutting
Industrial processing equipmentトップCutting Machine For Laminated Ceramic Green Sheet
G-CUT U series
- Materials for package substrates,module substrates,and fuel cells
- G-CUT U8 / G-CUT U12
- G-CUT UW8 / G-CUT UW12
- High-quality cutting for materials for package substrates, module substrates, fuel cells, and etc.
- The UW type for rectangular workpieces
- From R&D through (automated) mass production
Characteristics
- Highly functional, high-performance, and high-quality cutting
- Rigid structure for different materials, thicknesses, and cutting depths High intensity LED illuminations to detect complex images
- Series lineup for double cutter holder type (type UW)
- Improved usability
- Clear view of alignment marks on a 15-inch monitor Improved usability with a 10.4-inch color touch panel
- Clean and eco-friendly dry cutting
- Automation modules(OP.)
- Retrofittable automation modules for mass production.
Standard Specifications
| Model | G-CUT U8/UW8 | G-CUT U12/UW12 | ||
|---|---|---|---|---|
| Work | Material | Laminated Ceramic Green Sheet | ||
| Thickness | Max．5.0mm(～15mm OP．) | |||
| Size | Max．□225mm | Max．□325mm | ||
| Product size | Max．□200mm | Max．□300mm | ||
| Alignment mark position | Surface/side | |||
| Capability | Positioning accuracy | ±5μm(Z,Y axis) | ||
| Processing accuracy | ±15μm(with image processing) | |||
| Cutting speed | NC: 420 cuts/min (Y feed pitch 1 mm, Z ascent 2 mm) | |||
| With image processing: 120 cuts/min (Y feed pitch 1 mm, Z ascent 30 mm) | ||||
| Cutting power | 3900N(Max. instantaneous11700N) | |||
| Stroke ・ Travel speed(Max．) ・ Resolution | ||||
| Z-axis | 60㎜ ・ 22.5m/min ・ 1μm | |||
| Y-axis | U8：400mm UW8：570mm U12：500mm UW12：670mm ・ 42m/min ・ 0.5μm | |||
| T-axis | 90°(180°270°OP.) ・ 60rpm ・ 0.000088ﾟ | |||
| cutter holder / cutter replacement | One touch exchange | |||
| Cutting Table | Vacuum | |||
| Image processing | Method | CCD cameras detect alignment marks on sheet surface and side. | ||
| Detection method | Binary centroid calculation / pattern matching | |||
| Camera | Two cameras, 45-deg angled | |||
| View | Approx.4．5×2．4mm(raw image) Approx.3.6×2．4mm(Image processed image) | |||
| Lighting | LED lighting | |||
| Display | 15 inch display | |||
| Control function | Control unit | UHT original controller | ||
| Operation | 10.4 inch color touch panel | |||
| Data making | Teaching on machine or data input via control PC(OP.) | |||
| Stripper | Prevents workpiece from lifting in cutting | |||
| Cutter cleaner | Cutter cleaner slides in parallel to blade for cleaning the tip | |||
| Safety device | Front: Table and Cutter door(with safety sensor) | |||
| Power source | 3φ AC200V ±10％ 5kVA | |||
| Air source | 0.4～0.7MPa(clean air) | |||
| Machine | Size | W750 × D1250 × H1670㎜ | W850 × D1350 × H1670㎜ | |
| Weight | U8：approx.1500kg UW8：approx.1550kg | U12：approx.1600kg UW12：approx.1650kg | ||
| Working condition | Temperature/Humidity | 10〜35℃(recommend 22±2℃)/40〜60％ un-condensation | ||
Option
- Cutter holder/blade
- Cutting units
- Alignment unit
- Separated preheater
- Automation modules
- Power box
- Control PC & Processing data creation software
- Blade setter (for height adjustable cutter holders)
- Spare parts
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